The Truth About Weight Loading
Here’s the reality. Ground protection mats do not magically hold up vehicles by themselves.
Any weight loading figure refers to the compressive strength of the mat in isolation, usually tested under controlled conditions. In the real world, a mat is only as good as the ground it is placed on. If the surface underneath is soft, saturated, or unstable, no mat, no matter how strong, will stop the ground from failing beneath it.
Mats are not bridges. They do not create structure where there is none. Instead, they spread the load across a wider area, which helps reduce rutting, sinking, and wheel slip.
In simple terms:
If the ground cannot support the vehicle weight on its own, mats will not make it stronger.
Why Weight Loading Figures Can Be Misleading
Weight ratings like “120 tons” may look impressive on a spec sheet, but they often create a false sense of security. These figures are usually:
- Based on tests in dry, firm ground
- Measured only on the mat’s compressive capacity
- Not factoring in ground pressure or soil variability
- Not accounting for point loads such as outriggers or narrow tires
They are useful as a guide but should never be taken as guarantees. They cannot be used on their own to determine suitability.
This is where our team makes the difference. We will ask the right questions, assess your needs, and help you select a matting solution that works in the field, not just on paper.
Mats Are Load Spreaders, Not Load Bearers
Ground protection mats are designed to distribute weight, not carry it unsupported.
By increasing the surface area beneath each tire or track, they reduce ground pressure and lower the risk of failure. Think of them as snowshoes for heavy equipment. They help you stay on top of the ground rather than sinking into it.
If the ground cannot bear some of the weight in the first place, mats will not change that. This is why we never make inflated claims or unrealistic promises. Instead, we provide the facts and back our mats with a limited lifetime warranty. You can buy with confidence knowing they will perform when used correctly.
Matching the Mat to the Ground
Bigger mats with thicker cores, like XtremeMat, provide higher rigidity and spread the load more effectively. For lighter traffic or pedestrian use, options like FastCover or EnviroMat are more suitable.
The best choice always depends on the vehicle type, the load being moved, and the ground conditions. For extreme loads such as cranes or specialized lifts, our team will guide you to the right mat engineered for those demands, ensuring safe use that protects both the ground and your equipment.
Important Safety Guidelines
To get the most from your mats and to keep your warranty valid, please note:
Do not exceed the published weight ratings
Mats must not be used to bridge unsupported spans
Mats are not designed for use in running water or tidal areas
Always place mats on ground that has some natural bearing capacity
These guidelines ensure safe and effective use in line with industry best practice.
